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Capacity :50-10000l
Due to the Covid-19 and Candida Auris outbreak, we have been receiving a lot of inquiries if our Homogeniser Mixing Tanks can be used in making Alcohol Gel Hand Sanitizer
. We took reply in below.
Why The Alcohol Gel Hand Sanitizer must be processed in mixer with explosion proof ?
1. Alcohol is a flammable, volatile, colorless and transparent liquid at normal temperature and pressure. It can cause explosive combustion when it encounters an open flame or high heat.
2. The mixer with explosion proof isolates the contact between alcohol vapor and electricity, and prevents the motor from exploding due to high heat.
So The Explosion Proof Series Homogenizer Mixing Tanks For Alcohol Gel Hand Sanitizer
“EX” Means motor with explosion proof , can be used in workshops containing alcohol
Explosion Proof Series Homogenizer Mixing Tanks :Mainly feature
1. Volume: 50L, 100L, 200L, 300L, 500L, 1000L~10000L can be customized.
2. Explosion-proof heating method: steam heating or electric heating
3. Jacket form: the full jacket is used for heating or circulating water, so as to achieve the purpose of heating and cooling during work.
4. Explosion-proof mixing motor speed: 0~65r/min (frequency conversion speed regulation); stirring paddle type: frame type, anchor type, paddle type, turbine type, etc. (according to process requirements).
5. Material: 316L stainless steel for the inner tank, 304 stainless steel for the body, SUS304 stainless steel anti-skid tread plate for the platform and stairs.
6. Explosion-proof homogeneous motor form: bottom homogeneous, frequency conversion speed regulation 0-3800 rpm.
7. Stirring method: one-way scraping and two-way scraping.
8. Discharging method: After the stainless steel quick-install butterfly valve on the discharge port is stirred evenly, the valve handle can be rotated 90° to discharge, and it will be closed after discharging. It can also be equipped with a delivery pump for pumping.
Explosion Proof Series -Homogenizer Mixing Tanks :Mainly specification
Working capacity (L) | Agitator power (kw) | Speed (rpm) | Homogenizer power (kw) | Speed (rpm) | Vacuum power (Option) | Heater method (option) |
---|---|---|---|---|---|---|
50 | 0.37 | 0~65 | 1.5 | 0~3800 | 0.37 | steam heating / electric heating |
100 | 0.75 | 0~65 | 2.2 | 0~3800 | 0.37 | steam heating / electric heating |
200 | 1.5 | 0~65 | 4 | 0~3800 | 1.5 | steam heating / electric heating |
500 | 2.2 | 0~65 | 5.5-7.5 | 0~3800 | 2.2 | steam heating / electric heating |
1000 | 4 | 0~65 | 11-15 | 0~3800 | 4 | steam heating / electric heating |
... | ... | 0~65 | ... | 0~3800 | ... | steam heating / electric heating |
3000 | 11 | 0~65 | 22 | 0~3800 | 7.5 | steam heating / electric heating |
... | ... | 0~65 | ... | 0~3800 | ... | steam heating / electric heating |
Explosion Proof Series -Homogenizer Mixing Tanks :Application field
1. Cosmetics industry: lotion, facial cleanser, essence, moisturizing cream, hand cream, toner, perfume, alcohol gel hand sanitizer, etc.
2. Daily chemical industry: shampoo, conditioner, laundry detergent, hand sanitizer, detergent, shower gel, glass cleaner, car wash, bleach, detergent, shampoo, plant liquid fertilizer, toilet cleaner, alcohol gel hand sanitizer, etc.
3. Pharmaceutical industry: emulsion, suspension, injection, oral syrup, oral liquid, gel, etc.
4. Food industry: sauces, condiments, food slurry, nutrient solution, food, chocolate, sugar, wax products, dairy products, fruit juice, jam, milk drinks, etc.
5. Chemical industry: paints, coatings, dyes, inks, silicone oils, resins, lubricants, nanomaterials, etc.
Explosion Proof Series -Homogenizer Mixing Tanks :Structural characteristics
Online CIP cleaning (only applicable to fully enclosed structure).
Designed according to the sanitary requirements, the structural design is easy to operate, the stirring transmission is stable and the noise is low.
Appropriate diameter-to-height ratio design, custom-made stirring device on demand, good stirring and blending effect.
Specially set up a device to prevent the material in the tank from being polluted if the reducer leaks oil, which is safe and reliable, and the material has no risk of pollution.
The inner surface of the tank is mirror polished (roughness Ras0.6μm); the openings of the inlet and outlet nozzles, sight mirrors, manholes and other art openings and the welds of the tank body adopt the arc transition of stretching and flanging technology, which is smooth and easy to clean There is no dead angle, the production process is reliable and stable, and it meets the requirements of "GMP" and other specifications.
Explosion Proof Series -Homogenizer Mixing Tanks :Scraping agitator
YALIAN MACHINERY discloses a high-efficiency emulsification equipment scraping agitator, start the motor, and the motor drives the main stirring blade to rotate through the stirring shaft to perform high-efficiency emulsification. , sliding in the limit groove, so that the rotation of the slider drives the revolving frame to move up and down. The setting of the baffle plate 1 and the baffle plate 2 prevents the slider and the sliding sleeve from falling off. The rotation of the slider drives the scraper block to scrape the inner wall. The frame drives the scraper block to move up and down to expand the scraper area and prevent the material from sticking to the inner wall. At the same time, the rotating frame drives the auxiliary mixing blade to move up and down and rotate to mix the upper and lower layers of the material and improve the uniformity of material mixing.
Explosion Proof Series -Homogenizer Mixing Tanks :High-shear homogenizer
The processed with three homogenizing heads (rotor and stator), which can obtain a very narrow particle size distribution, and obtain smaller droplets and particles, so the resulting gel has a smaller particle size and more transparency. high.
It consists of 1-3 working chambers. Under the high-speed drive of the motor, the material moves at high speed in the narrow gap between the rotor and the stator, forming a turbulent flow. The material is subjected to stronger hydraulic shearing, centrifugal extrusion, high-speed cutting, Impact and grinding and other comprehensive effects, so as to achieve the effect of dispersion, emulsification and crushing. The processed material itself, its physical properties, the number of working chambers and the time for controlling the residence time of materials in the working chamber determine the particle size distribution range, the effect of homogenization and refinement, and the size of the output.
Explosion Proof Series -Homogenizer Mixing Tanks : COMPANY EXHIBITION
Explosion Proof Series -Homogenizer Mixing Tanks : ABOUT YALIAN
Guangzhou YALIAN Equipments Co.,Ltd to undertake domestic and international business, technology research and development center to undertake the enterprise's technology research and development work. For more than 80 countries and regions to provide the chemical industry single machine, complete equipment and production line, the whole plant turnkey services. It plays an important role in the construction of domestic and overseas projects and the investment activities of international and domestic partners. Technology research and development center is dedicated to the design and development of dispersing equipment, high shear emulsifying equipment and emulsifying pump, mixing equipment, filling and packaging equipment, powder conveying system, reaction reactor, various pressure vessels and mask machinery. Under the leadership of the company's technology research and development center team, has obtained a number of patents, won a number of awards, and published a number of technical articles in international and domestic industry magazines.
Explosion Proof Series -Homogenizer Mixing Tanks :EMULSIFYING HOMOGENIZER MIXING MACHINE
Explosion Proof Series -Homogenizer Mixing Tanks :CONTACT US