LT Series Semi Auto Plastic/Soft Tube Filling & Sealing Machine
Filling range: 3~25ml; 15~50ml; 30ml~300ml;
LT Series Semi Auto Plastic/Soft Tube Filling & Sealing Machine - Mainly Feature
·The machine adopts Taiwan touch screen and PLC control system to realize contactless operation, intuitive and convenient, reliable operation.
· The machine has compact structure, automatic tube loading, and the transmission part is completely closed.
·The whole process of tube supply, tube washing, label identification, filling, folding and sealing, coding and production is completed by the automatic control system.
· Pipe feeding and washing are completed by pneumatic method, with accurate and reliable action.
· Use photoelectric induction to complete automatic calibration.
· Easy to adjust and disassemble.
· Intelligent temperature control and cooling system makes operation simple and adjustment convenient.
· Equipped with quantitative memory and quantitative stop device.
·Automatic tail sealing, which can obtain a variety of tail sealing methods such as two fold edge, three fold edge and saddle type edge through different manipulator on the same machine.
·The contact part of the material is made of 316L stainless steel, which is clean, hygienic and fully in line with GMP requirements for drug production.
·With safety device, open the door and stop the machine, no tube, no filling, overload protection.
LT Series Semi Auto Plastic/Soft Tube Filling & Sealing Machine - Mainly Characteristic
| Model | GF-400L | GF-400F |
| Tube material | Metal tube, aluminum tube | Plastic pipe, composite pipe |
| Tube diameter(ram) | φ10-φ42 | φ10-φ60 |
| Tube length(mm) | 50-250(customizable) | 50-300(customizable) |
| Filling volume | 5-500ml(Adjustable) | 5-800ml(Adjustable) |
| Filling accuracy | ≤±1％ | ≤±1％ |
| Speed of turntable Speed(r/min) | 3-10 | 2.5-7 |
| Production capacity (branch / hour) | 30-70(Adjustable) | 30-70(Adjustable) |
| Compressed air | 0.55-0.65 Mpa 0.1m3/min | |
| Motor work | 2Kw(380V/220V 50Hz) | 2.2Kw(380v/220v 50Hz) |
| Heat sealing power | 3Kw | 3Kw |
| Overall dimension (mm) | 2620×1020×1980 | 2620×1020×1980 |
| Weight (kg) | 1100 | 1100 |
LT Series Semi Auto Plastic/Soft Tube Filling & Sealing Machine - Application Field
The difference between our machine and the machine of other manufacture
1. Besides of the motor of feeding tube，we add a rail bearing to move to make sure the tube can drop smoothly.
2. We use the cylinder to press the tube to the right position ,To avoid the material waste caused by tube does not reach the designated position.
3．There is enough time for eye marking,the pulse make the eye marking stable.
4．About the tube-holding base we use a mechanical interlocking to avoid the tube-holding base slipping in a high speed rotation. Other manufacture use magnetic.
5. The sealing place use "LESITER" ( Switzerland) hot air system to heating the tube, and the sealing is beautiful.
6. The filling piston parts we use ceramic instead of stainless steel. The stainless steel need to clean and replace very ofen. Our ceramic piston can be used forever. It saves a lot time. Other manufacture use the stainless steel.
7: For the plastic tube,we added a function to trim the tail to make sure the tail to be neat and beautiful.
8. All of our electrical parts use OMRON, DELTA, MITSUBISHI and so on,and the cylinder make to order.
9. we use sheave drive，not cam .
10. when the the color sensor does not detect the target, or the mark is not in the right direction,the filling part does not fill
this tube to avoid the wasting of the material.
11. Automatic tube filling and sealing machine . Valid and robust high speed tube filling machine. 12 station Cup-holder rotary table plate. Diving nozzle for a correct filling up from the tube bottom. CLOCKWISE rotation. Ergonomic tube loader. Quick format change over. Stable speed 65-75 tubes/ min..
LT Series Semi Auto Plastic/Soft Tube Filling & Sealing Machine-Explian In Details
Folding Parts:
Floding and Sealing parts including box, with pipe clamping device at the top of the box. Pipe clamping device includes pillars, which are fixed at the top of the box, with a cross member fixed at the top of the pillar, and a first sliding trough at the bottom of the cross member. There are two first sliding blocks symmetrically connected in the first sliding trough. Installation plates are fixed at the bottom of each first sliding block, and threaded holes are arranged in the middle of the installation plate. Vertical plates are fixed at the end of the cross member away from the pillar. Two-way studs are installed and rotated between the vertical plate and the column. One end of the two-way studs runs through the vertical plate and a servo motor is fixed and connected at the end. The two-way studs pass through the mounting plate and are threaded. A clamping plate is connected at the bottom of each mounting plate. The two-way studs are rotated by a servo motor, which enables the servo motor to precisely control the rotation amplitude of the studs and thus controls the spacing between the two mounting plates .End sealing of soft tubes of different sizes.
Filling & Mixing hopper:
In particular, a mixing device is used for the feeding barrel of paste filling and sealing tail machine, including the feeding barrel on the paste filling and sealing tail machine, a servo motor is fixed on the lid of the barrel, a mixing shaft is connected with the servo motor, a mixing blade is fixed on the mixing shaft, a feeding barrel that contacts paste directly, a mixing shaft and a mixing blade are made of stainless steel. The propeller in the stainless steel barrel is always in the state of uniform stirring. The bubbles generated during the process of pouring are gradually dissolved to make the paste filled into the aluminium tube homogeneous and without bubbles, thus ensuring the stability of the filling quantity and the qualified product quality.
PLC Controller System:
Traditional aluminium tube filling and sealing machine uses electrical buttons, indicator display and relay control, increases hardware modules and electrical connections, and has a high corresponding failure rate. The control system of aluminium tube filling and sealing tail machine is modified by the combination of photoelectric induction, rotary encoder, PLC and frequency converter, which is easy to operate, reliable in performance and can improve maintainability and flexibility.
Tube holder:
We designed this tube holder for soft tube. It has one layer aluminum cover, avoiding the material leakage on the holder. Plastic tube filling machine has 8-10pcs holders.
Our Company for filling and sealing tail machine. LT Series Plastic/Soft Tube Filling & Sealing Machine (or metal tube filling and sealing tail machine) fills and closes materials with aluminum tube as packaging container. This equipment can fill pastes and liquids, fill, fold and print production dates at one time, and is suitable for product packaging in the fields of medicine, daily chemicals, food and chemical industry. For example: filling and folding of products such as dermatitis pin, ointment, hair dye, toothpaste, shoe polish, adhesive, AB rubber, epoxy rubber, neoprene, etc.
LT Series Plastic/Soft Tube Filling & Sealing Machine uses touch screen to adjust filling range, which is easy to operate and convenient. tube holder needs to be customized according to customer's aluminium tube size. All parts in contact with materials are made of high quality stainless steel (commonly used 304, medical 316L). Filling is designed with imitation drawing, and can also be filled for materials with longer drawing.
Structure Features and Working Principle of Aluminum Tube Filling and Sealing Tail Machine
LT Series Plastic/Soft Tube Filling & Sealing Machine uses piston filling, accurate filling, error range in plus or minus 1%, two-way folding (or single folding), beautiful folding, simple operation, filling-folding-printing can complete all the actions on one device, and thoroughly solve the common problems of material pulling prevalent in the production process, material leakage in the tail of products during sales process.
Insert the soft tube into the dividing coil base manually or automatically and use the mechanical drive to reverse the position. When the electro-visual inspection confirms that the tube is in working position, the tube will not be filled. Material is quantitatively poured into the tube through the piston cylinder, then the tube is folded and printed by the sealing mechanism and the finished product is automatically ejected after sealing.
FAQ: