Product Desciption                                                       

ST Series Fixed Vacuum Homogenize Mixer

Working capacity:500L;1000L;2000L; 3000L;5000L

---

ST Series Fixed Vacuum Homogenize Mixer -Mainly Feature：

Emulsifier is mainly developed for the emulsifying equipment that can not mix water and oil in the production process of cosmetics enterprises. Rotor and spindle of homogeneous head rotate at a high speed of 3300 revolutions per minute to crush materials sufficiently and mix evenly, thus mixing water and oil materials together. Emulsifier is the high-speed rotation of the homogeneous head connected to the engine to shear, disperse and impact the material. This makes the material more delicate and promotes the oil-water mixture. Emulsifiers are widely used in cosmetics, bath lotions, sunscreens, and many other creams and creams. Sauces, juices, etc. in the food industry. Ointments in the pharmaceutical industry. Emulsifiers are used in petrochemicals, paints, inks, etc.

The emulsifier consists of emulsifying pot, water-phase pot, oil-phase pot, vacuum equipment, temperature control system and electric control system. Oil-soluble and water-soluble materials are melted or dissolved in oil-phase pan and water-phase pan respectively. The temperature is generally maintained at about 80 C. Oil-phase and water-phase materials heated with steam are added to the emulsifying pan through filters for homogeneous mixing, emulsification and vacuum degassing. Then, fill the jacket with cold water, cool to a certain temperature, add flavor, continue to cool to the required temperature to stop mixing, and discharged at normal pressure after rehabilitation.

Work process

(1) After feeding oil-phase and water-phase pans, start oil-phase and water-phase mixing motor and set the speed of oil-phase and water-phase motor on-line;

(2) After setting the operating temperature of oil-phase pan and water-phase pan, start the temperature control of oil-phase pan and water-phase pan;

(3) After the initial treatment of material in oil-phase pan and water-phase pan is completed, start the discharge pump of oil-phase pan and water-phase pan and pump the treated material into the emulsifying pan;

(4) When the material in oil-phase pot and water-phase pot is completely pumped into the emulsifying pot, the discharge pump stops running. Start the hydraulic motor and vertically lower the main mixer and homogeneous mixer. When it is in place, the hydraulic motor stops working and then manually rotates the sealing valve tightly.

(5) When the vacuum emulsifier is sealed, start the main mixing and homogenizing mixing motor. The speed will increase from zero to user's set value, and the speed of main mixing and homogeneous mixing motors can be changed online according to different processing requirements.

(6) Start the vacuum pump motor and the negative pressure of the emulsifying pot will increase continuously, reaching the user's setting value; The vacuum pump motor stops actively after reaching the user's setting;

(7) Start the temperature control of the emulsifying pot and actively heat the emulsifying pot. The ambiguous PID constant temperature control is selected as the control method. The material in the emulsifying pot will be heated to the user's set temperature.

(8) When the emulsifying operation is finished, the negative pressure in the emulsifying pot is reduced through the exhaust port. When the pressure in the emulsifying pot is zero, open the discharging valve and discharge the emulsified product.

---

ST Series Fixed Vacuum Homogenize Mixer-Mainly Characteristic：

Working capacity (L)	Agitator power (kw)	Speed (rpm)	Homogenizer power (kw)	Speed (rpm)	Oil/Water tank (L)	Agitator power (kw)	Speed (rpm)
500	1.5	0~65	7.5	0~3300	200/400	1.5/1.5	0~1400
1000	2.2	0~65	11.5	0~3300	400/800	2.2/2.2	0~1400
2000	3	0~65	15	0~3300	800/1500	3/3	0~1400
3000	4	0~65	18	0~3300	600/2400	4/4	0~1400
5000	5.5	0~65	22	0~3300	2000/4000	5.5/5.5	0~1400

---

ST Series Fixed Vacuum Homogenize Mixer-Application field：

Cream, cosmetics, toothpastes, fruit juices, salt solutions, catalysts, polymeric emulsions, insecticides, herbicides, fungicides, etc.

Grinding equipment, homogenization equipment, shearing equipment, emulsification equipment, dispersing equipment, mixing equipment, stirring equipment, solid-liquid mixing equipment, powder liquid mixing equipment, powder mixing machine, mixed dispersing machine, dispersing emulsifying machine, shear emulsifying machine, emulsifying homogenizer, shear homogenizer, mixed stirring, high shear emulsifying machine, high shear dispersing machine, high shear stirring equipment, high shear emulsifying dispersion equipment, High shear emulsification homogenization equipment equipment series: blender, mixer, dispersant, emulsifier, shearer, homogenizer, grinder, colloidal mill.

Emulsifier have a wide range of applications, such as adhesives, paint coatings, cosmetics, food, pharmaceuticals, plastic resins, printing and dyeing, inks, asphalt and other industries.

Fine chemicals: plastics, fillers, adhesives, resins, silicone oils, sealants, slurries, surfactants, carbon black, defoamers, brighteners, leather auxiliaries, coagulants, etc.

Petrochemical industry: heavy oil emulsification, diesel oil emulsification, lubricating oil, etc.

Daily chemical industry: detergent, concentrated detergent, liquid detergent, various cosmetics, skin care products, etc.

Coating inks: latex paints, interior and exterior wall coatings, water-based oily coatings, nano-coatings, coating aids, printing inks, printing inks, textile dyes, pigments, etc.

Biomedical: sugar coating, injection, antimicrobial, protein dispersant, ointment, health products, etc.

Pesticide and fertilizer: pesticides, herbicides, pharmaceutical emulsions, pesticide auxiliaries, fertilizers, etc.

Food industry: chocolate shell, fruit pulp, mustard, residue cake, salad dressing, soft drinks, mango juice, tomato syrup, sugar solution, edible flavors, additives, etc.

Nanomaterials: nano-calcium carbonate, nano-coatings, various nano-material additives, etc.

Road asphalt: ordinary asphalt, modified asphalt, emulsified asphalt, modified emulsified asphalt, etc.

Cream, cosmetics, toothpaste, fruit juice, salt solutions, catalysts, polymer emulsions, pesticides, herbicides, fungicides, etc.

---

ST Series Fixed Vacuum Homogenize Mixer-Explain in detail：

-Mixing system:

1. External mixing form: screw band scraping wall mixing, which increases the efficiency by more than 2/3 compared to ordinary mixing;

2. Internal mixing form: slurry mixing, which makes the flow direction of the liquid more irregular, thereby achieving a good mixing effect;

3. The mixing structure adopts a fully welded method, and the structure of the mixing slurry is arranged at a 45 degree angle. The connection should avoid a 90 degree angle as much as possible to avoid material storage and make cleaning more convenient.

-Homogenizer:

Controller:

Water and oil pot:

-Top eccentric installation.

-The dispersion variable is 1400rpm.

-Inner polishing is above 300MESH level.

-Jacket electric heating Design pressure: 0.3Mpa Working pressure: 0.20Mpa Stirring is high-speed dispersion (or paddle stirring).

QC of selected raw materials is rigorous:

● Yan keeps raw materials and fittings against acceptance in storage

● has cosmetic equipment manufacturing qualification and the product has passed multiple ISO approvals

● testing equipment is complete, manufacturing process specifications, strict quality tubes throughout the process

---